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Home » DIY Cardboard Box Ideas: Turning Boxes into Castles and Cars

DIY Cardboard Box Ideas: Turning Boxes into Castles and Cars

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There’s a universal truth every parent discovers: kids love boxes. Give a toddler an expensive toy on their birthday, and they’ll play with the box it came in. Hand a child a cardboard box and some markers, and they’ll entertain themselves for hours.

Cardboard boxes are magical. They’re blank canvases waiting to become anything a child imagines. A castle. A rocket ship. A car. A house. A robot costume. The possibilities are limited only by creativity, and children have creativity in abundance.

The best part? Cardboard boxes are free. They arrive with packages, hold your groceries, and pile up after moving or shopping trips. Instead of breaking them down for recycling immediately, transform them into toys that cost nothing but provide entertainment, imaginative play, and creative expression.

This isn’t just crafting for the sake of being crafty. Building with cardboard develops problem-solving skills, spatial reasoning, and fine motor coordination. Decorating boxes encourages artistic expression. Playing with homemade creations sparks imagination and storytelling. And when kids help build their toys, they develop pride, ownership, and confidence.

This guide explores creative ways to transform ordinary cardboard boxes into extraordinary playthings. Some projects take five minutes. Others become elaborate weekend builds. All of them prove that the best toys aren’t bought—they’re made together.

Let’s turn your recycling bin into a treasure trove of play possibilities.

Why Cardboard Box Play Is Valuable

Before diving into specific projects, let’s understand why cardboard construction is worth the effort.

It’s completely free. Boxes cost nothing. They arrive constantly with deliveries and purchases. Even if you don’t have boxes, grocery stores and retailers give them away free.

It encourages creativity and imagination. A purchased toy car looks and functions one specific way. A cardboard car can be whatever your child imagines—a race car, police car, family van, or time machine. The open-ended nature sparks creativity.

Kids can customize everything. Store-bought toys come pre-designed. Cardboard boxes let children choose colors, add features, and personalize every detail. This ownership makes the toy more valuable to them.

It teaches building and engineering. Figuring out how to attach wheels, cut windows, or make a drawbridge involves problem-solving and basic engineering. Kids learn spatial relationships, cause and effect, and planning.

It’s temporary, and that’s okay. Cardboard toys eventually wear out, get crushed, or get recycled. This impermanence is actually beneficial. Kids learn that things don’t need to last forever to have value. They can enjoy something fully, then let it go.

It reduces waste. Instead of buying plastic toys that end up in landfills, you’re repurposing boxes that would otherwise be recycled. When cardboard toys wear out, they’re easily recyclable.

The process is the play. Building the box creation is often more engaging than playing with it afterward. The construction involves decision-making, creativity, and collaboration—all valuable play.

It works for every budget. Families can create elaborate toy collections from free materials. Financial circumstances don’t limit what children can imagine and build.

Getting Started: Supplies and Tools

Most cardboard projects require minimal supplies beyond the boxes themselves.

Essential Supplies:

Cardboard boxes: Various sizes work for different projects. Save everything from small Amazon boxes to large appliance boxes.

Tape: Packing tape, duct tape, or masking tape. Tape holds structures together and reinforces weak spots.

Scissors or box cutter: For cutting cardboard. Adults handle cutting for young children. Older kids can use safety scissors on thinner cardboard.

Markers or crayons: For decorating. Permanent markers show up best on brown cardboard.

Paint (optional): Tempera or acrylic paint transforms cardboard. Not necessary but adds wow factor.

Optional but Fun Supplies:

Paper plates: Become wheels, steering wheels, or decorative elements.

Paper towel rolls: Perfect for smokestacks, telescopes, or decorative columns.

Bottle caps: Great wheels for small vehicles.

Brass fasteners: Allow wheels or parts to rotate.

Glue or glue gun: Holds decorations and attachments (hot glue requires adult supervision).

Construction paper: Adds colorful details without paint mess.

Stickers: Quick decoration that kids love.

Aluminum foil: Creates shiny, metallic details.

Fabric scraps: Becomes curtains, flags, or decorative elements.

String or yarn: For drawbridges, pulleys, or decorative bunting.

Googly eyes: Instantly makes anything more fun.

Safety Considerations:

Adult supervision for cutting: Box cutters and craft knives are sharp. Adults should handle heavy cutting. Older children can use scissors on thinner cardboard under supervision.

Tape sharp edges: Cut cardboard can have sharp edges. Tape over them or fold them under to prevent scratches.

Reinforce structures: If children will sit in or climb on creations, reinforce with extra cardboard or tape to prevent collapse.

Ventilation for paint: Use paint in well-ventilated areas. Non-toxic, washable paint is safest for children.

Check for staples or metal: Some boxes contain staples or metal strips. Remove these before children play.

Project 1: Cardboard Castle – The Classic Build

Castles capture children’s imaginations. They’re settings for dragons, knights, princesses, and adventure stories.

What You’ll Need:

  • Large cardboard boxes (appliance boxes work great, or tape several smaller boxes together)
  • Smaller boxes for towers
  • Box cutter or sturdy scissors
  • Tape
  • Markers, paint, or crayons
  • Optional: paper towel rolls for extra towers, string for drawbridge, fabric scraps for flags

Basic Castle Construction:

Step 1: Create the main structure

Use one large box as the castle base. This can stay intact or have one side removed to create an open play space.

If using multiple smaller boxes, tape them together to create a larger structure. Reinforce seams with extra tape.

Step 2: Cut the entrance

Cut a large archway on one side for the castle entrance. Fold the cut section down to create a drawbridge, or cut it away completely.

For a drawbridge: Don’t cut the bottom edge. Leave it attached and fold it down. Punch holes on either side and thread string through. Kids can pull the string to raise and lower the drawbridge.

Step 3: Add towers

Towers make castles look authentic. Use smaller boxes, oatmeal containers, or paper towel rolls as towers.

Cut the top of each tower into a crenellated pattern (up-down-up-down notches). This creates the classic castle battlement look.

Attach towers to corners of the main castle using tape.

Step 4: Cut windows

Cut small square or arched windows on different sides of the castle. These provide light inside and give the castle authentic detail.

Make some windows that open and close by cutting only three sides and folding the fourth side as a hinge.

Step 5: Decorate

This is where kids take over. They can:

  • Paint the castle gray to look like stone
  • Draw stone patterns with markers
  • Add flags made from fabric scraps or paper taped to sticks
  • Draw vines, doors, and details
  • Color stained glass windows
  • Create coats of arms or shields

Step 6: Add interior details

Inside the castle, create:

  • Thrones (small boxes)
  • Tables (flat cardboard pieces balanced on supports)
  • Treasure chests (small boxes decorated with markers)

Variations:

Simple Castle: If a large construction feels overwhelming, create a simple castle front. Cut battlements across the top of one large box. Cut a door and windows. Stand it up. Kids play in front of it rather than inside it.

Multi-room Castle: Tape several boxes together to create different rooms—throne room, dungeon, tower chamber, kitchen.

Castle Walls: Create just walls and towers without a full enclosed structure. Arrange them in a square or rectangle with open space in the middle for play.

Portable Castle: Make a smaller castle that’s easy to move and store. When not in use, it folds flat or stores in a closet.

Play Extensions:

Once the castle is built, enhance play with:

  • Action figures or dolls as characters
  • Toy dragons, horses, or knights
  • Storytelling: Create stories about who lives in the castle
  • Puppet shows: Use the castle as a stage

Why This Project Works:

Castles provide enclosed spaces that children love. The act of being “inside” something creates a sense of security and ownership.

Building a castle together requires problem-solving. How do we make towers? Where should the door go? Should we have a dungeon? These decisions develop critical thinking.

The castle becomes the setting for endless imaginative play. It’s not just a toy—it’s an environment for storytelling and adventure.

Project 2: Cardboard Car – Drive Into Imagination

Cardboard cars let children pretend to drive anywhere—to the grocery store, on a road trip, to outer space.

What You’ll Need:

  • One medium to large cardboard box (big enough for child to sit in)
  • Four paper plates or cardboard circles (wheels)
  • One paper plate or cardboard circle (steering wheel)
  • Brass fastener or string (to attach steering wheel)
  • Box cutter or scissors
  • Markers, paint, or crayons
  • Tape
  • Optional: aluminum foil for headlights, bottle caps for details

Basic Car Construction:

Step 1: Prepare the box

Remove the top flaps completely or fold them inside. The box should be open on top.

Cut out the bottom of the box. This allows the child’s legs to go through. They’ll wear the car around their waist, walking while “driving.”

Alternatively, keep the bottom intact if the car will stay stationary. Child sits inside without walking.

Step 2: Cut the windshield

On one of the longer sides, cut a rectangular opening at the top. This becomes the windshield. Leave the bottom and sides intact.

The opening should be large enough for the child to see out when sitting inside.

Step 3: Create and attach wheels

Draw or paint wheels on four paper plates. Add hubcap details, tire treads, or make them look fancy with designs.

Tape one wheel to each corner of the box at the bottom. Position them to look like they’re attached to the car’s sides.

Alternatively, draw wheels directly on the box with markers instead of using plates.

Step 4: Make the steering wheel

Use a paper plate or cut a circle from cardboard. Draw spokes like a real steering wheel.

Attach it inside the car at the front. Options:

  • Use a brass fastener through the cardboard so the wheel actually rotates
  • Tape it securely (won’t rotate but still looks good)
  • Thread string through holes and tie it so it hangs in front of the child

Step 5: Add details

Transform the basic box into a specific vehicle:

Race Car:

  • Paint bright red, yellow, or blue
  • Add racing stripes
  • Draw a number on the side and hood
  • Add flame details
  • Create sponsor stickers

Police Car:

  • Paint black and white in a pattern
  • Write “POLICE” on the sides
  • Add a siren on top (small box or cup)
  • Draw lights on top
  • Add a badge

Fire Truck:

  • Paint red
  • Add yellow ladder (drawn or created from cardboard)
  • Draw or attach hose
  • Add details like sirens and lights
  • Write fire department number

Family Car:

  • Paint any color
  • Add license plate
  • Draw side mirrors
  • Add door handles
  • Create dashboard details inside

Ice Cream Truck:

  • Paint white or pastel colors
  • Draw ice cream cones and treats all over
  • Add a menu on the side
  • Create a window for “serving” ice cream
  • Add musical notes

Step 6: Additional features

Make the car extra special:

  • Headlights: Cover two circles with aluminum foil
  • License plate: Draw or cut from cardboard
  • Side mirrors: Small pieces of cardboard taped to the sides
  • Dashboard: Draw inside with speedometer, radio, buttons
  • Seats: Small cushion or folded towel inside
  • Seatbelt: Ribbon or fabric strip

Variations:

Stationary Car: Keep the bottom of the box intact. Cut a door on one side. Child climbs in and sits. This works well for younger children who don’t want to walk around in it.

Train: Use multiple boxes taped together. First box is the engine with a smokestack (paper towel roll). Additional boxes become train cars. Kids can sit in each car.

Airplane: Shape the box into a plane body. Add wings made from large cardboard pieces taped to the sides. Create a propeller for the front. Add tail fins.

Rocket Ship: Stack boxes vertically. Make them taper toward the top. Add a pointed nose cone. Cut circular windows. Paint silver with red flames at the bottom.

Boat: Round the front of the box to look like a boat’s bow. Add a mast (yardstick or long cardboard tube). Create a flag. Draw waves on the bottom exterior.

Play Extensions:

Create a road: Use tape or chalk to create roads on your floor or driveway. Set up stop signs (made from cardboard). Create a whole town to drive through.

Car wash: Set up a pretend car wash with streamers, pool noodles, or fabric strips hanging down. Kids drive through to get their car “washed.”

Gas station: Create a pump from cardboard boxes. Kids pull up, “pump gas,” and pay with pretend money.

Drive-in movie: Set up in front of the TV. Kids sit in their cardboard cars and watch a movie as if at a drive-in theater.

Traffic school: Teach traffic rules. Practice stopping at red lights, yielding, and following signs—all while playing.

Why This Project Works:

Cars are relatable. Kids see cars every day and love pretending to drive like adults.

The wearable design lets children move around freely while playing. They’re not stuck in one spot.

Customization options are endless. The same basic box becomes a police car, race car, or family van depending on decoration.

It’s simple enough for young children to help create but detailed enough to hold older children’s interest.

Project 3: Cardboard Playhouse – A Space of Their Own

Children love having their own space. A cardboard playhouse provides a secret hideout, reading nook, or imagination station.

What You’ll Need:

  • Very large cardboard box (refrigerator or appliance box ideal) OR multiple large boxes taped together
  • Box cutter
  • Tape
  • Markers, paint, or crayons
  • Optional: fabric scraps for curtains, battery-operated lights, small rug for inside

Basic Playhouse Construction:

Step 1: Choose your design

Simple House: Use one very large box. Keep it rectangular.

Multi-room House: Tape several large boxes together to create different rooms.

A-Frame House: Cut and fold cardboard to create a peaked roof.

Step 2: Cut the door

Cut a door opening on one side. The door can be:

  • Completely removed
  • Cut on three sides only, leaving one side attached as a hinge so the door opens and closes
  • Cut in half horizontally to create Dutch door (top and bottom open separately)

Make the door tall enough for your child to walk through without crouching too much.

Step 3: Add windows

Cut several windows on different sides. Windows can be:

  • Simple square or rectangular cutouts
  • Shutters: Cut three sides only, fold back to create shutters that open and close
  • Window boxes: Attach small boxes below windows and fill with paper or fabric flowers
  • Curtains: Tape fabric scraps at the top of windows

Step 4: Create a roof

If using a single large box, the existing top becomes the roof. Close the flaps and tape them securely.

For a peaked roof:

  • Cut additional cardboard into triangular pieces
  • Create an A-frame shape
  • Tape securely to the top

Shingles add authentic detail:

  • Cut small rectangles from cardboard
  • Overlap them like real shingles
  • Glue or tape to the roof
  • Draw lines to create shingle texture

Step 5: Decorate the exterior

Transform the plain box into a house:

  • Paint the exterior
  • Draw bricks or wood siding patterns
  • Add shutters beside windows
  • Create a mailbox from a small box
  • Add house numbers
  • Draw or create a welcome mat
  • Add flower boxes under windows
  • Create a door knocker or doorbell

Step 6: Design the interior

Make the inside cozy and functional:

  • Bring in a small rug or mat
  • Add cushions or bean bags for seating
  • Tape pictures to the walls
  • Create shelves from small cardboard pieces
  • Bring in books, stuffed animals, or toys
  • Add battery-operated string lights for ambiance (supervise carefully)
  • Create furniture from smaller boxes (table, chairs, bed)

Step 7: Add special features

Chimney: Attach a tall cardboard tube or box to the roof.

Fence: Create a small fence from cardboard strips around the house.

Garden: Draw or create flowers, plants, or vegetables in a “garden” beside the house.

Address Sign: Make a sign with your child’s name or a house number.

Doorbell or Knocker: Draw or create one beside the door.

Variations:

Specific House Types:

Cottage: Round windows, flower boxes, vine details drawn around door, peaked roof, country decorations.

Modern House: Clean lines, geometric windows, minimalist decoration, flat roof, bold colors.

Log Cabin: Draw log patterns across the exterior, simple design, rustic details.

Bakery or Shop: Instead of a house, create a store. Cut a large window for a counter. Stock with pretend baked goods or items to “sell.”

Post Office: Create a mail slot and boxes. Kids play post office, delivering letters and packages.

Veterinary Clinic: Add a sign, create examination table, set up waiting area. Kids care for stuffed animal patients.

Restaurant: Cut a service window. Create a menu. Set up tables (small boxes). Kids serve pretend food to customers.

Play Extensions:

Neighborhood: If you have multiple children, create several houses. They become neighbors visiting each other.

Storylines: The house becomes the setting for playing house, hosting tea parties, running a business, or any scenario children imagine.

Reading Nook: Add a flashlight and books. The house becomes a cozy reading space.

Quiet Space: Some children use their playhouse as a calm-down space when overwhelmed.

Why This Project Works:

Having a dedicated space, even a temporary cardboard one, gives children a sense of ownership and independence.

Enclosed spaces appeal to children’s developmental need for cozy, protected areas. They feel safe and in control.

The playhouse becomes whatever they need—sometimes a house, sometimes a fort, sometimes a quiet retreat.

Building it together creates investment. Because they helped create it, they value it more.

Project 4: Cardboard Robot Costume – Wearable Art

A cardboard robot costume transforms your child into a mechanical marvel. It’s perfect for dress-up play, Halloween, or just Tuesday afternoon.

What You’ll Need:

  • One large box (fits over child’s torso)
  • Smaller boxes for head, arms, and feet (optional)
  • Box cutter or scissors
  • Aluminum foil
  • Duct tape in silver or metallic colors
  • Markers
  • Paint (silver, gray, or metallic)
  • Bottle caps, buttons, or cardboard circles for control panel details
  • Optional: dryer vent hose, pool noodles, or foam for robot arms

Basic Robot Construction:

Step 1: Create the body

Use a box large enough to fit over your child’s torso comfortably.

Cut holes for the head (top) and arms (sides). Make sure holes are large enough for easy movement.

Cut the bottom open or remove it so the child can walk freely.

Step 2: Make the head

Use a smaller box that fits over your child’s head.

Cut a large opening in the front for the face. Make it big enough to see and breathe easily.

Alternative: Cut eyeholes instead of one large opening for a more covered robot look (ensure adequate vision and breathing).

Step 3: Cover with foil

Cover both boxes completely with aluminum foil. This creates the metallic robot appearance.

Secure foil with tape. It doesn’t need to be perfect—wrinkles add to the mechanical look.

Alternatively, paint boxes silver or gray instead of using foil.

Step 4: Add robot details

Create a control panel on the body:

  • Glue or tape bottle caps as buttons and knobs
  • Draw screens, gauges, and dials with markers
  • Add rows of lights (circles colored with markers)
  • Create an antenna from pipe cleaners or straws
  • Add springs from coiled pipe cleaners

Add details to the head:

  • Draw or attach eyes (circles with marker details)
  • Create antennae on top
  • Add a mouth (drawn line or small rectangles)
  • Make ears from cardboard pieces
  • Add lights or knobs

Step 5: Optional arms and feet

Robot Arms:

  • Use dryer vent hose wrapped around child’s arms
  • Or create tubes from rolled cardboard
  • Add pincer hands cut from cardboard

Robot Feet:

  • Use small boxes that fit over shoes
  • Cut openings for feet to slip through
  • Cover with foil
  • Add details

Step 6: Final touches

Add any final creative details:

  • Duct tape stripes for design elements
  • Warning labels: “CAUTION: ROBOT IN OPERATION”
  • Identification numbers
  • Bolts and rivets (drawn circles)
  • Wires (drawn lines connecting different elements)

Variations:

Specific Robot Types:

Friendly Robot: Big eyes, smile, bright colors, heart on chest panel.

Space Robot: Add star details, planet decorations, space-themed control panel.

Recycling Robot: Cover with symbols for recycling, environmental messages, green details.

Dancing Robot: Add musical notes, speakers (drawn or created from small boxes), disco ball elements.

Construction Robot: Add tools (drawn or cardboard versions), caution stripes, builder hat.

Play Extensions:

Robot Movement: Practice moving like a robot—stiff joints, mechanical sounds, jerky motions.

Robot Voice: Talk in a robot voice, making mechanical sound effects.

Robot Stories: Create stories about what the robot does, where it came from, what its mission is.

Robot Parade: Multiple children create different robots and parade around.

Why This Project Works:

Costumes enhance imaginative play. Children become the character they’re dressed as.

Creating wearable art builds pride. They made something they can show off.

The costume works for multiple occasions—dress-up play, Halloween, birthday parties, or just fun.

Project 5: Quick and Simple Box Ideas – 15-Minute Projects

Not every project needs to be elaborate. These simple ideas transform boxes quickly.

Cardboard Boat:

Cut away one long side of a box. The remaining three sides and bottom create a boat shape. Add a flag on a stick as a mast. Kids sit inside and “sail” across the floor.

Tunnel:

Remove both ends of several boxes. Tape boxes together end-to-end, creating a long tunnel. Kids crawl through. Add multiple tunnels branching off for maze-like play.

Marble Maze:

Use a shallow box lid. Cut cardboard strips and glue them inside to create maze walls. Kids tilt the box to roll a marble through the maze.

Cardboard Laptop:

Cut a box to create a hinged laptop shape. Draw keyboard on the bottom half. Draw screen on the top half. Kids play “work” or “school” with their laptop.

Puppet Theater:

Cut a large opening in one side of a box. This becomes the stage. Kids crouch behind the box and put on puppet shows through the opening. Decorate the front like a theater.

Dollhouse:

Turn a box on its side. The opening faces forward. Use cardboard pieces to create floors/levels. Decorate each “room” differently. Play with small dolls or action figures.

Parking Garage:

Stack and tape several boxes, cutting ramps between levels. Create a multi-level parking garage for toy cars.

Ball Maze:

Cut holes of various sizes in the top and sides of a box. Kids try to roll or toss balls through the holes for points.

Cardboard Crown:

Cut a strip of cardboard long enough to wrap around a child’s head. Cut the top edge into crown points. Decorate with markers, jewels (drawn or sticker gems), and metallic colors. Tape ends together to fit child’s head.

Treasure Chest:

Use a small box. Paint or cover with brown paper. Add details to make it look like wood. Add a latch drawn on front. Fill with “treasure” (costume jewelry, shiny stones, gold-wrapped candies).

Drum:

Cover one end of a box or oatmeal container with plastic wrap or paper. Secure with rubber bands or tape. Decorate the sides. Use hands or wooden spoons as drumsticks.

Doll Bed:

Use a shoebox. Cut a small rectangular opening on one long side (allows doll to “enter” bed). Add a small cushion or folded washcloth as mattress. Create pillow and blanket from fabric scraps.

Tips for Successful Cardboard Projects

Start Simple:

Don’t attempt the most elaborate project first. Start with simple creations to build confidence and skills.

Let Kids Lead:

Ask children what they want to create. Their investment increases when it’s their idea.

Embrace Imperfection:

Wobbly wheels, uneven paint, and crooked windows are part of the charm. The goal isn’t perfection—it’s creativity and play.

Make It a Process:

You don’t need to complete projects in one session. Build over several days. This extends the fun and prevents frustration.

Save the Best Boxes:

Not all boxes are equal. Large, sturdy boxes are valuable. Save them for bigger projects.

Reinforce Weak Points:

Cardboard tears at stress points. Reinforce corners, seams, and areas that get handled frequently with extra tape.

Document the Process:

Take photos of creation and play. These pictures become precious memories.

Know When to Let Go:

Cardboard creations don’t last forever. When they become too damaged or worn, recycle them. The memories remain even when the box doesn’t.

Involve Kids in All Steps:

Even young children can help. They can choose colors, place stickers, hold pieces while you tape, or test out the creation.

The Deeper Value of Cardboard Play

Yes, cardboard projects save money. You’re creating toys and entertainment from materials that cost nothing. This financial benefit is real and significant.

But the deeper value goes beyond savings.

You’re teaching resourcefulness. Children learn that fun doesn’t require buying things. They can create, imagine, and build from materials others might discard.

You’re building problem-solving skills. Figuring out how to attach wheels, make a door open and close, or build a stable structure requires critical thinking.

You’re encouraging sustainable thinking. Reusing boxes reduces waste. Children learn that items have multiple purposes before recycling.

You’re creating together. Building cardboard projects is quality time. Conversations happen. Laughter erupts. Bonds strengthen. You’re side-by-side creating something.

You’re proving that process matters more than product. The joy is in creating, not just the finished item. This mindset serves children well throughout life.

You’re building confidence. “I made this” is powerful. Children who create their own toys develop a sense of capability and competence.

Final Thoughts

Cardboard boxes are more than packaging material. They’re possibility. They’re potential. They’re invitations to create, imagine, and play.

That plain brown box can become a castle where dragons are defeated. A race car that wins championships. A house where teddy bears have tea parties. A robot that saves the world. The transformation isn’t in the cardboard—it’s in the imagination.

You don’t need artistic talent or engineering expertise. You need boxes, basic supplies, and willingness to create alongside your children. The projects will be imperfect. The castles might lean. The car wheels might be uneven. The playhouse might not be magazine-worthy.

But to your children, these creations will be perfect. Because they made them. Because they chose the colors. Because their imagination brought them to life.

So before you break down those Amazon boxes for recycling, pause. Look at them with fresh eyes. See the castle waiting to be built. The car ready to race. The robot costume that will spark hours of play.

The best toys aren’t the ones you buy. They’re the ones you create together from cardboard, tape, imagination, and time.

Now if you’ll excuse me, a large box just arrived with our new appliance. My kids are already planning the spaceship they’re going to build. The living room is about to become mission control, and I have a box cutter to find.

The adventure begins with a cardboard box.